Unique crane system with traversing hoists for transporting aircraft engines
Houthalen/Hyderabad, 18th June 2026 – TCS (Timmers Cranes & Steelworks), specialist in industrial crane systems, has completed a prestigious contract for a large-scale crane project in India — a first in the company’s history. In Hyderabad, a city of over 12 million people with a rapidly growing aviation industry, TCS has built an advanced suspension crane system for the maintenance department of Safran Aircraft Engines’ LEAP aircraft engines.
LEAP stands for “Leading Edge Aviation Propulsion,” a new generation turbofan engine developed by CFM International — the joint venture between Safran Aircraft Engines and GE Aerospace.
Brussels project as a source of inspiration for a more ambitious international mission
After a successful collaboration in Brussels, Safran has once again chosen TCS as a trusted partner.
“The Hyderabad project builds on our experience in Brussels, but the larger scale and international context make it even more challenging.” says ir. Carlo Grootaers, Business Unit Manager Cranes at TCS.
The installation includes 15 suspension cranes (6 tons), 17 hoists, 10 fixed transfers, and over 2.5 kilometers of runway beams in the Assy-Disassy zone. The project spans three areas: the backshop, assembly/disassembly zone, and preparation room.
Expertise and precision as key to success
Safran sets very high standards for precision and flexibility. Thanks to a unique system in which hoists can traverse from one crane to another via lockable couplings, loads can be picked up and precisely placed anywhere in the hall — free from floor obstructions and with optimal use of overhead space. This is a niche solution that few crane builders worldwide can offer, and where TCS excels due to its in-depth engineering, in-house manufacturing, and strict testing procedures.
“Much higher precision is required at every step than with standard crane installations. Thanks to well-thought-out engineering, extensive pre-shipment testing, and strict on-site supervision, we can realize this even 7,000 kilometers away.”
— ir. Carlo Grootaers, Business Unit Manager Cranes, TCS
Engineering and production in Belgium – assembly in India
The cranes are fully assembled and thoroughly tested in Belgium — both unloaded and under load. All coupling and traversing combinations are tested successfully.
Container loading is carefully planned in 3D in advance, with a customized support system developed to ensure safe transport and smooth unloading and installation. Nothing is left to chance. Engineering ensures all components fit into containers. Assembly scenarios are detailed in Belgium and documented in a playbook. A team of TCS specialists — including a mechanical engineer/project manager, an electrical engineer, and a chief technician — will supervise the on-site installation and work closely with the local subcontractor.
“This project is a perfect example of international collaboration. Thanks to the open and constructive work culture in India, the trust of the Safran team, and strong local partnerships, we succeed in tackling complex technical challenges as one team.”
— Eng. Arthur Fias, Project Manager Industrial Cranes, TCS
More than a supplier – a true partner
According to Pierre Fernandez, General Manager Safran Aircraft Engine Services India, TCS distinguishes itself through its proactive collaboration:
“TCS goes beyond simple delivery. They advise, anticipate issues, and ensure smooth interfacing. What makes the difference for us is that they truly understand our business — both in scope and operational needs. They relieve us of concerns and help turn each project into a conceptual success, without incidents and with maximum efficiency. They are a true partner.”
An international milestone for TCS
While TCS is active worldwide and continuously delivers projects in various countries within the steel industry, this project marks an important step in the development of our crane activities beyond Europe.Successful execution in India opens new export opportunities and positions TCS as a global technology leader in specialized crane solutions.
“This project underlines what TCS stands for: technical expertise, strong customer commitment, unconditional dedication at every stage, and a healthy dose of entrepreneurship to make innovative solutions possible anywhere in the world.”
— Bert Zimmermann, CEO TCS
Key Facts:
Location
Hyderabad, India (near the airport)
Application
Maintenance of LEAP-1A & LEAP-1B aircraft engines
Scope
Backshop zone
- 2 standard suspension cranes 3.2t – 10m
- 2 power tracks – 45m
Assembly/Disassembly zone
- Runway beams: total 2.5 km
- 15 suspension cranes – 6t
- 17 hoists – 6t
- 10 fixed transfers
- Power tracks: total 1.25 km
Preparation room
- 2 overhead cranes – 6t/6t – 10m
- 1 power track – 40m
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Technical:
- Precision execution and alignment with millimeter-level tolerances
- Hoists traverse between cranes via locking system
Logistics:
- Transport via containers: Antwerp – Mumbai – Hyderabad
- Complete assembly and testing in Belgium prior to shipment
- Protected against maritime climate during transport
Timeline:
- Engineering & production: May 2024 – July 2025
- On-site installation: August 2025 – early 2026
Unique Aspects:
- Similar project in Brussels, but larger in scale
- Niche solution in the crane industry: traversing hoists
- Testing and quality control completed entirely in Belgium
Follow Safran's latest developments in India here:
Safran steps up expansion in India for civil and military aviation and deepens commitment to “Make in India” | Safran
About Safran
Safran is a leading international high-tech group active in aerospace, defense, and security. The company designs, develops, and produces civil and military aircraft engines, space systems, and advanced equipment for aircraft and defense applications. With more than 100,000 employees in 27 countries and 276 sites worldwide, Safran delivers technology to major aerospace and defense players. The group includes specialized entities such as Safran Aircraft Engines, Safran Landing Systems, Safran Cabin, Safran Electronics & Defense, among others, offering a full range of products and services — from engines to avionics and landing gear to cabin interiors. Safran is listed on Euronext Paris and is part of the CAC 40 and Euro Stoxx 50 indices.
More info: www.safran-group.com
